CDV Removal


Today we (my mechanic and me) had some free time and decided to go through the removal of the CDV.

For this purpose, I ordered an empty CDV; a valve with its internals removed.
The source and information:
http://www.zeckhausen.com/CDV.htm#Theory%20of%20Operation. 
Good communication over e-mail and fast delivery from USA.



More info here:
http://www.my330i.com/mod27.php
 

This is what I received in the mail:


As you can see, the CDV doesn't have anything inside.. It's just to be bolted in the place of the old one thus avoiding bending the clutch lines and manufacturing custom made bolts/nuts to fill the gap.



I had the luxury of lifting the whole car in the garage and I could easily work. If you are attempting this, a good set of jack stands is a must.

Car from below. The CDV is easily seen without removing any covers. Just next to the gearbox under passenger's side.

 


After replacing the CDV, I had to bleed the clutch from the bleed screw. It's good to have one person in the car pumping the clutch and another person under so that when all air comes out, to tight the screw. Pumped the clutch 3 times.


I used this pair of clamps to prevent clutch/brake fluid running.



The removal of CDV is dead easy. I don't remember the key sizes but I used to pair of keys, one to hold it and one to unscrew it. Placed the new one in the same manner.

Finally, don't forget to top-up the brake/clutch fluid which was lost during bleeding. I used the OEM BMW DOT4.



Now the good part...

THE RESULT IS AMAZING!! I CAN SHIFT THROUGH 1st, 2nd GEAR SOOOOOO SMOOTH I CAN'T EVEN FEEL IT!!!!!!

Can't recommend this mod enough!! I just wish I done it earlier!!